Oschatz GlobalOschatz Global – Energy & Environment

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Home    Portfolio    Industrial Services

Industrial Services

Greater Longevity, Greater Efficiency

Oschatz Global provides the highest-quality in-house industrial services for our customers worldwide. These include emergency services to ensure the quickest possible restoration of plant availability, the fabrication of all technological systems and components in our portfolio, and the production, repair, and replacement of spare parts and components.

Industrial Services Made to Measure

Even the most reliable process technologies and components require regular maintenance. Our employees are here to support you not just during general service work but also in all matters relating to the individual optimisation of your plants in order to find the best solution for you – resulting in greater plant availability and greater process efficiency, lower running costs thanks to optimised operating methods, as well as measures to ease the burden on the environment so that industrial plants fulfil environmental regulations.

Modernisations – for Better Performance and for a Better Environment

The simple and quick modernisation of boilers that are capable of greater performance and higher throughputs is a particular focus of our work. A priority during this process is maintaining existing emission levels or lowering them even further in line with environmental regulations and customers’ wishes. In order to meet high environmental protection requirements all over the world, Oschatz Global has specialised in the modernisation of older plants (e.g. steelworks) by replacing furnace components with models which hold greater quantities of gas.

Our Services

Together with the Christof Industries Industrial Services Units, we provide professional services, including maintenance, checks, inspections, analyses, evaluations, and the modernisation of boilers, boiler parts, cooling stacks, columns, tanks, vessels, heat exchangers, filter units, static and rotating machinery such as vents, compressors, pumps, appliances, gas turbines, blowers, gears, generators, etc.

Plant Reconstructions, Upgrades and Modernisation

  • Plant inspections, status analyses and feasibility studies
  • Cost and profitability analyses
  • Risk and safety analyses, problem analyses for steelworks, pipelines, mechanical components, EMSR, automation and safety technology
  • Support for customers during downtime necessary for maintenance and repair work through the provision of experienced installation managers and commissioning technicians, if needed, also by carrying out the entire installation
  • Planning and/or implementing environmental protection measures
  • Complete project management, documentation and project reports
  • Ideal technical and personnel planning of resources and costs
  • Carrying out all reconstruction and modernisation work required
  • Carrying out all acceptance and function tests
  • Implementing forward-thinking maintenance and upkeep services
  • Adherence to relevant legislation and safety regulations
  • Use of highly qualified personnel with plant-specific know-how
  • Training sessions
  • Ideal technical and personnel planning of resources and costs
  • Emergency services 24/7 – quickest possible restoration of plant availability in the event of failures or repairs

Maintenance, Conversion and Upgrading of Facilities and Components

  • Preventative and corrective maintenance concepts for mechanical components, machinery, control instruments, automation and safety components, as well as pipelines and pipeline components
  • A comprehensive range of services for maintenance and upkeep, inspection, conversion, and upgrading of rotating and static components (boilers, boiler parts, columns, tanks, vessels, heat exchangers, cooling stacks, valves, blowers, pumps, gas turbines, generators, rotary furnaces, gears, filter units, etc.).
  • Services for generators and “balance of plant” services in cooperation with partner firms
  • Maintenance work in line with environmental protection measures and safety regulations
  • Detailed service, inspection and maintenance reports (with recommendations for repairs, materials tests, procurements, costs and delivery timelines)
  • Developing maintenance concepts and work
  • Fault resolution and emergency services 24/7
  • Developing and carrying out routine, basic or “full service” maintenance and upkeep concepts and activities

General Plant Services & Checks

  • Support for customers during downtime necessary for maintenance and repair work through the provision of experienced installation managers and commissioning technicians, if needed, also by carrying out the entire installation
  • Planning environmental protection measures
  • Quickest possible restoration of plant availability in the event of failures or repairs
  • Ideal technical and personnel planning of resources and costs

De-Bottlenecking and Optimisation

  • Reducing operating costs
  • Optimisation/conversion of furnaces
  • Performance-enhancing modifications to steam parameters

Spare Parts, Repair and Replacement of Components

  • Spare part management, including provision of plant-specific parts as well as the associated instruments, control technology and small parts (also for third-party plants)
  • Cutting-edge welding technology
  • Fabrication monitoring
  • Material and component tests (chemical, mechanical, metallurgical and radiological)
  • Highly qualified repair personnel with plant-specific know-how
  • Emergency services 24/7
  • Quality controls to ensure the quality of all manufactured plants, plant components and parts

The rapid availability of spare parts and our professional installation services significantly contribute to minimizing plant downtime.

Construction & Installation

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